Danpd Posted May 28, 2015 Report Share Posted May 28, 2015 Just a bit of an Insight into the process I use to ensure scope base holes are in alignment with the actions centreline....no more lost windage adjustment! Todays Victim is a Remington In 25-06 which I re-barreled last year. The customer was having issues with the factory screws so he sent it in for the upgrade. First I set up the action in the vice with a precision ground mandrel located in the raceway. Then I indicate across the flats of the action raceway to ensure it is level. Then I indicate off of the mandrel to ensure it is level in the Z axis Then the same for the X axis Next I ding both sides of the mandrel to find the centre Then I'll insert a close fitting pin gauge into the rear most scope screw hole and find its position In this case the hole was about .006 out of alignment with the true centreline of the action. Touching off the first tool to set the Work offset. Then The Minor diameter of the new hole is helically bored with a 3mm 4 flute carbide endmill. An endmill will not follow an existing hole, and as such we re-establish the new hole in the correct position. Checking the minor diameter with a pin gauge. Now the new threads are milled at 40 Tpi with a 2.8 mm single point carbide threadmill. The end result of which is lovely new threads cut in the correct position. Link to comment Share on other sites More sharing options...
gunner Posted May 28, 2015 Report Share Posted May 28, 2015 Proper job , thanks for sharing . Link to comment Share on other sites More sharing options...
Simon J Posted May 28, 2015 Report Share Posted May 28, 2015 Not like my school metalwork class at all - we never got a thing right! Link to comment Share on other sites More sharing options...
munkjack Posted May 29, 2015 Report Share Posted May 29, 2015 Plus one the metalwork classes id don't think my meter metal rule would cut it Link to comment Share on other sites More sharing options...
trucraft Posted May 30, 2015 Report Share Posted May 30, 2015 Very nice work Paddy. Link to comment Share on other sites More sharing options...
MJR Posted May 30, 2015 Report Share Posted May 30, 2015 Nice write up and some nice gear there too. Thanks. Link to comment Share on other sites More sharing options...
Danpd Posted May 30, 2015 Author Report Share Posted May 30, 2015 Heres a close up of the expensive little carbide chappy that makes it all possible. Link to comment Share on other sites More sharing options...
John MH Posted May 30, 2015 Report Share Posted May 30, 2015 Interesting, thanks. Link to comment Share on other sites More sharing options...
Offroad Gary Posted May 30, 2015 Report Share Posted May 30, 2015 Nice job Paddy, same upgrade as the Tango 51. Link to comment Share on other sites More sharing options...
borden Posted June 1, 2015 Report Share Posted June 1, 2015 excellent read paddy, its nice to read about craftsmanship Link to comment Share on other sites More sharing options...
bradders Posted June 2, 2015 Report Share Posted June 2, 2015 Must be nice to have that kind of machinery I've never seen thread milling done before Link to comment Share on other sites More sharing options...
AckImp Posted June 9, 2015 Report Share Posted June 9, 2015 Quality post, thanks for sharing. Closer to watchmaking than it is to gunsmithing! I didn't even realise that a thread could be cut like that. I'd imagine the "little carbide chappy" is just as expensive as you've intimated! Link to comment Share on other sites More sharing options...
Danpd Posted June 9, 2015 Author Report Share Posted June 9, 2015 Quality post, thanks for sharing. Closer to watchmaking than it is to gunsmithing! I didn't even realise that a thread could be cut like that. I'd imagine the "little carbide chappy" is just as expensive as you've intimated! They aren't so bad, around £65 a pop...... but they will break very easily, you also need to run them in high precision chucks, as the better the TIR you can get them spinning at the longer they will last. So with all that in mind figure in you are around £300 on the tooling just to mill the thread. Link to comment Share on other sites More sharing options...
Big Al Posted June 10, 2015 Report Share Posted June 10, 2015 They aren't so bad, around £65 a pop...... but they will break very easily, you also need to run them in high precision chucks, as the better the TIR you can get them spinning at the longer they will last. So with all that in mind figure in you are around £300 on the tooling just to mill the thread. And are you really noticeable more accurate than it would be running a tap down the hole? Link to comment Share on other sites More sharing options...
Danpd Posted June 11, 2015 Author Report Share Posted June 11, 2015 And are you really noticeable more accurate than it would be running a tap down the hole? As long as the minor diameter of the screw hole is established correctly then no. The benefit to thread milling is that it gives you control over the fit of the thread and provides a stronger thread form due to a larger percentage of thread engagement. I can also use the same tool to cut metric threads, or to mill threads to within 1 pitch of the bottom of a blind hole. Link to comment Share on other sites More sharing options...
Big Al Posted June 11, 2015 Report Share Posted June 11, 2015 As long as the minor diameter of the screw hole is established correctly then no. The benefit to thread milling is that it gives you control over the fit of the thread and provides a stronger thread form due to a larger percentage of thread engagement. I can also use the same tool to cut metric threads, or to mill threads to within 1 pitch of the bottom of a blind hole. I read the thread with interest, its nice for people to see the methods and gear you used to establish correct hole centers, when it reached the point of cutting the thread I was thinking to myself you used the milling method because you could rather than because the job really needed it. Nothing wrong in that of course as its made a good job of it but probably nat as cost effective as a simple chuck aligned tapping operation. I appreciate the use of this single point tool for other applications as you have described, that a nice set-up you have there, something I would very much like myself Link to comment Share on other sites More sharing options...
pwinnall Posted June 11, 2015 Report Share Posted June 11, 2015 As long as the minor diameter of the screw hole is established correctly then no. The benefit to thread milling is that it gives you control over the fit of the thread and provides a stronger thread form due to a larger percentage of thread engagement. I can also use the same tool to cut metric threads, or to mill threads to within 1 pitch of the bottom of a blind hole. Hello Paddy, Your attention to detail and process are excellent!! I'm sure I will be using your services soon. Kind Regards Phil Link to comment Share on other sites More sharing options...
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